Hassuna Family’s Oil Factory: Features and Functionality: an Interview with Abu-Rajeb Hassuna

Alon Shavit and Guy Rozanes
ISSN 2788-5151
Open Access Journal

Abstract

English
עברית
العربية

In 2016, one of Lod’s most prominent citizens, Mr. Abu-Rajeb Hassuna, passed away. Hassuna was a treasure trove of knowledge regarding the city’s past. Recording the memories and recollections of community elders is one of the cornerstones of community archaeology, as such individuals often represent a unique and invaluable source of information accumulated over a lifetime. Interviewing elderly community members requires highly skilled professionals, as interviewees tend to fill in gaps in their memory with stories, hearsay, assumptions, or information is not always relevant to the research. Furthermore, they may consciously or unconsciously elaborate on their account in an effort to provide the interviewer with the “fullest” possible picture. Hassuna was an adult during the final years of operation of his family’s oil factory, which was ceased activity in 1948. We are confident that he faithfully recalled the appearance and operation of the complex.
The documentation presented here may serve scholars researching pre-modern olive oil press installations. We hope it may also contribute to the reconstruction and eventually to operating the Hassuna Oil Factory, as part of the plan prepared by the Israeli Institute of Archaeology to develop the Ancient City of Lod.

בשנת 2016 הלך לעולמו אבו רג’ב חסונה, בן העיר לוד ומנכבדיה. אבו רג’ב היה אוצר בלום של ידע אודות עברה של העיר לוד. תיעוד הזיכרונות והעדויות של זקני הקהילה הוא מאבני היסוד של ארכיאולוגיה קהילתית, שכן אנשים אלה מייצגים לעיתים מקור מידע ייחודי ויקר ערך, שנצבר במהלך חייהם. ביצוע ראיונות מחקריים עם אזרחים ותיקים מחייב אנשי מקצוע מיומנים ביותר, שכן המרואיינים נוטים לעיתים להשלים פערים בזיכרונם על סמך סיפורים ששמעו, על בסיס הנחות  הגיוניות אשר לא בהכרח רלוונטיות למחקר. נוסף על כך, הם עשויים, במודע או שלא במודע, להרחיב את עדותם בניסיון לספק למראיין תמונה “מלאה” ככל האפשר. אבו רג’ב היה אדם בוגר בשנות פעילותה האחרונות של בית הבד המשפחתי שלו, שחדל לפעול בשנת 1948. התרשמנו שהוא זוכר היטב את מראה המקום ואת אופן פעולתו. התיעוד המוצג כאן נועד לשמש חוקרים העוסקים בחקר בתי הבד מן התקופה הקדם־מודרנית. בנוסף ישמש התיעוד לשחזורו ובהמשך להפעלתו של בית הבד חסונה, במסגרת תכניות הפיתוח שהוכנו על ידי מכון ישראלי לארכיאולוגיה (ע”ר), כחלק מהתכנית הרעיונית לפיתוח העיר העתיקה בלוד.

في عام 2016 توفّي أبو رجب حسونة، أحد أبناء مدينة اللد ومن وجهائها. كان أبو رجب حسونة مخزونًا غنيًّا من المعرفة حول ماضي مدينة اللد. يُعدّ توثيق الذكريات والشهادات لدى شيوخ المجتمع أحد الركائز الأساسية لعلم الآثار المجتمعي، إذ يمثّل هؤلاء الأشخاص في كثير من الأحيان مصدرًا فريدًا وقيّمًا للمعلومات التي تراكمت على مدى حياتهم. يتطلّب إجراء مقابلات بحثية مع مواطنين مسنّين مهنيين ذوي كفاءة عالية، إذ يميل المُقابَلون أحيانًا إلى سدّ الفجوات في ذاكرتهم استنادًا إلى قصص سمعوها أو إلى افتراضات منطقية لا تكون بالضرورة ذات صلة بالبحث. إضافةً إلى ذلك، قد يقومون، بوعي أو من دون وعي، بتوسيع شهادتهم في محاولة لتقديم صورة “كاملة” قدر الإمكان للمُحاوِر. كان أبو رجب حسونة شخصًا بالغًا خلال السنوات الأخيرة من تشغيل معصرة الزيت العائلية الخاصة به، والتي توقّف نشاطها عام 1948. وقد تبيّن لنا أنّه يتذكّر جيدًا مظهر المكان وطريقة تشغيله. يهدف التوثيق المعروض هنا إلى خدمة الباحثين الذين يدرسون معاصر الزيت من الفترة ما قبل الحديثة. إضافةً إلى ذلك، سيُستخدم هذا التوثيق لإعادة بناء معصرة حسونة ومن ثم تشغيلها، في إطار خطط التطوير التي أعدّها المعهد الإسرائيلي لعلم الآثار (جمعية مسجّلة)، وذلك كجزء من الخطة التصوّرية لتطوير المدينة القديمة في اللد.

Key Words

Ancient Lodolive oilPreservarion
The article

*This dissertation is not a peer-reviewed article

The following is a summary of the information provided by Abu-Rajeb Hassuna during an interview conducted in 2007:

The factory operated until the 1948 war and was used for the production of olive oil, tahini, sesame oil, and soap. It was founded by Abu-Rajeb Hassuna’s grandfather. Abu-Rajeb, born in 1927, worked at the facility during its years of operation and was thoroughly familiar with the building and its functioning while it was active. The Hassuna family charged customers who brought olives or sesame seeds to the factory a fee in the form of a percentage of the oil or tahini produced.

fig. 1: The Hasuna family oil press in the 1970s
fig. 1: The Hassuna family oil press in the 1970s

Device No. 1 Olive Crusher (Fig. 2)

The olives were crushed by a harnessed horse
that rotated the upper millstone clockwise around the lower millstone. The horse’s harness is missing, as is a metal piece in front of the stone, which originally swept the olive paste away during crushing, clearing the stone’s surface.

Fig. 2: Device No. 1
Fig. 2: Device No. 1

Device No. 3 Presses (Fig. 3)

The factory contained two presses: one complete and one missing some of its parts. Rotation of the handles lowered the press beam, and an additional wheel could be attached to increase the pressure. The olive paste was inserted into pressing baskets prior to pressing.
In the space between devices 1 and 2 (see plan, Fig. 4) was an area where each family placed their own olives in separate basins built along the eastern wall.
These basins were destroyed over time.

Fig. 3: One of the two presses
Fig. 3: One of the two presses

Plan of the building (Fig. 4)

  1. West of Device 1 was a sealed doorway that was the entrance to another space that no longer exists.
  2. Adjacent to the southern entrance door was a walking path oriented east–west.
  3. Next to Device 2 was another sealed doorway.
  4. Next to the spherical basin was the southern door.
  5. Adjacent to the spherical basin was a seating area for the workers.
 Plan of the building Hasuna Oil Press in Lod Lydda
Fig. 4: Plan of the building


Device No. 2 Mechanical Crusher (Fig. 5)

A mechanical crusher was used to increase the efficiency of olive crushing.
Hassuna did not recall the exact year of its acquisition but estimated it to have been purchased between 1936 and 1940. The machine was operated by a motor-driven belt. A metal strip installed beside the crushing stone prevented the olive paste from adhering to the stone. An opening at the bottom of the machine allowed the paste to be discharged.

Fig. 5: The mechanical crushing stone
Fig. 5: The mechanical crushing stone

Engine (Fig. 6)

The engine was powered by diesel fuel. A pipe preserved at the site led water from a rooftop tank to cool the engine. The direction of the water flow in the existing pipe requires verification. Although only one pipe survives, it is likely that two originally existed, one for introducing cold water and the other for releasing hot water. The flywheel, connecting rod, and additional mechanical components are still visible.

Fig. 6: The engine
Fig. 6: The engine

Facility No. 4 Storage Pits (Fig. 7)

Four pits exist today (marked as no. 4 in the plan in Fig. 4). The pits were used for storing olive oil cans. Three of the pits remain intact.
During the war in 1948, concerns arose that a fuel shortage might halt the operation of the olive press. In order to ensure the fuel supply, diesel cans were stored in one of the pits, and the opening was sealed with cotton. At one point, a worker approached the pit holding a candle to inspect the cache; accumulated diesel fumes ignited, causing an explosion that killed the worker.
A wash basin used for cleaning work tools was identified near Facility No. 6.

Fig. 7: Storage pits
Fig. 7: Storage pits

Device No. 6 Sesame Peeler (Fig. 8)

The peeler operated inside a bin and was powered by the main engine via a belt and a differential gear.
The engine was strong enough to operate all the machines simultaneously, a capability that was indeed utilized during peak production seasons.

Fig. 8: The sesame peeler on the right and the sesame grinder on the left
Fig. 8: The sesame peeler on the right and the sesame grinder on the left

Installation No. 5 Soaking Vats (Fig. 9)

Before inserting the sesame seeds into the peeling machine, they were soaked in vats for 24 hours.

Fig. 9: The soaking vats on the right and the roasting oven on the left
Fig. 9: The soaking vats on the right and the roasting oven on the left

Installation No. 7 Roasting Oven (Fig. 9)

The sesame seeds were roasted in this oven before grinding. Next to oven 7 was a basin where the ground seeds were trodden underfoot after grinding to extract the sesame oil. The treading lasted two to three hours. The remaining residue was used as cattle feed. The oil was marketed in metal tins and was sold throughout the country, including Jerusalem and Nablus.

Installation No. 8 Sesame Mill

The sesame seeds were poured into a metal funnel and fed between millstones driven by the main engine.

Installation No. 9 Soap Maker (Fig. 10)

This installation consisted of two components: a large circular vat to the south (at the top of the photo), inside which a huge round boiler heated olive oil and caustic soda to produce soap in a viscous liquid form. The installation north of the vat was used to heat liquids in an adjacent round basin.

Facility No. 10 Ancillary Rooms (see plan, Fig. 4)

The production of soap was completed in these rooms. The viscous substance was poured onto smooth floors and left to solidify over several days. While still soft, described as “leather-like,” the material was cut into bars using rulers and long, sharp knives resembling machetes. Each bar was stamped with the factory logo using a hammer bearing a raised relief design. This work was performed very quickly by a skilled worker.
The soap bars were then stacked in cone-shaped piles, approximately two meters high, where they remained for about a week to complete the drying process. Once dried, each bar of soap was wrapped in paper and packed into wooden crates for distribution to customers and suppliers. During the remainder of the year, these rooms were used for storage.

Fig. 10: The soap-making installation looking south
Fig. 10: The soap-making installation looking south
TESTING DIV